Electrostatic CRT Tester - Mark 2

This webpage describes the Mark 2 tester. If you are looking for the Mark 1 tester then it is found here.

A few of my CRTs… Back row, left to right: CV5125, 5SP7 Middle row: SE5F, 6ЛO1И, 09D, 130BXB31 Front row: CV1522, D10/230, CV2175, 3ЛO1И, CV2272, DG7/32, CV2320, DG7/52A, ACR10, 7ЛO1М, 2BP1.

Ok, so you have collection of cathode ray tubes bought from dealers, ebay and friends...

Which work? Which have image problems? Which are dead? If you lack a full data sheet, how can you find out operating data such as the grid voltage for blanking? Focus anode voltage? X/Y deflection sensitivities etc.? …

Answer 1: An Electrostatic CRT Tester

You need ones of these!

Answer 2: An Electrostatic CRT Tester

You need ones of these!

Answer 3: An Electrostatic CRT Tester

CRT Tester in a simple case.

Introduction

To test CRTs I used to connect together a rig made up of a couple of old Heathkit IP17 high voltage power supplies, a separate EHT power supply or I used an old scope clock power supply that wasn't very easy to adjust. I also couldn't easily test CRTs with a PDA connector. I could show that a CRT would produce a visible dot but couldn't really make measurements or operate a CRT at its correct voltages.

So I set about taking a scope clock power supply and putting it on its own PCB with a lot of potentiometers and jumpers to allow voltages to be finely adjust over a wide range.

This page and its documentation describes the resultant electrostatic CRT Tester. It is fully open design and open source all released under a Creative Commons ShareAlike 4.0 International license.

So you can roll your own entirely or you can buy a complete kit or or a minimal kit or a fully assembled tester - all described below or in the documentation.

Quick Links

• Introduction
• Specification
• Gallery
• Other Uses
• Documentation
• Kits
• Contact

Specification

Basic Design

• CRT heater supply limited to about 6W, say:
• • 6.3V at 0.6A
  • 4V at 1.1A
  • 2.5V at 2A
• Grid voltage adjustable from -5V to -120V w.r.t. the cathode
• Focus anode voltage adjustable over a very wide range
• Acceleration anode voltage selectable up to about +2.2kV w.r.t. the cathode
• PDA voltage selectable up to about +5.6kV w.r.t. the cathode
• Deflection plate voltage difference from -300V to +300V
• Adjustable deflection blanking, acceleration anode and other electrode voltages
• AC coupled inputs to the X and Y deflection plates and grid modulation (Z axis)
• Provision for current and voltage instruments
• 12V DC supply i.e. a bench PSU

Simple and manually operated - no micro-controller or PC in sight!

Limitations

There are a few limitations to the what the tester will do:

• CRT heater could not supply above 6W power, for example, 6.3V 1.2A heaters
• Multi gun CRTs could not have their guns operated simultaneously
• Electrostatic deflection and focus CRTs only (no magnetic deflection and focus)
• Trace rotation coils not tested (for non-circular CRTs)
• CRTs requiring >5kV PDA voltages but a spot should still be obtained

Some of these limitations have simple work-arounds available now or being planned.

Gallery

Other Uses

The CRT Tester delivers a range voltages to run valve heaters, a 200V - 300V +HT supply and a wide range of EHT voltages. So it can be use to test a variety of other electronic devices. Such as

• Cold cathode neon filled devices, such as:
  • Dekatrons, here showing a GC10B under test:
  • Nixie tubes, here showing a ZM1040 under test:
  • Trigger tubes, such as GTE175M and Z700U:
  • Bargraph indicator tubes:
• Other "cathode ray" type valves, such as:
  • Magic Eye valves, shown here EM87 and 6AF6G:
  • E1T valves (shown here not connected):
  • NIMO tubes:
• Other gas filled devices, such as:
  • Geissler tubes:

Case Design

A case for the tester made from laser cut and 5mm clear acrylic with 3D printed parts. See the Kit Availablity and Prices section below.

The partial case kit comprises:

• fixings - M3 nuts, bolts, 3D printed corner posts, brass melt-ins
• lid corner thumb screws, 3D printed handle
• 4mm banana jacks and plugs, connecting wire
• 2.1mm 12V DC input jack
• wire, heat shrink tubing and spiral wire wrap

Each case kit contains all the 3D printed parts and all the hardware but it does not include the acrylic panels. Acrylic is quiet heavy and I want to avoid shipping it twice. On the dropbox are the acrylic cutting files for either 5mm or 6.35mm thick acrylic. You can then use an acrylic cutter nearer to you. If you are in Europe or the UK then I can recommend the company that I use.

Documentation

You should look in the "/ CRT Projects / CRT Tester" and the "Common Stuff" folders.

Common Stuff includes:

• 3D printed parts
• Care of acrylic

Kit Availability and Prices

The prices of all these kits are here.

The electronics kit is available in two forms:

Minimum Electronics Kit

This is the PCB and flyback transformer only i.e. the two key custom made components. You will have to buy all the remaining components. I bought them from Farnell (Element14), Digikey and a few parts from Ebay. If you are going down this route the I assume you know what you are doing ….

Complete Electronics Kit

This is the PCB with all the SMD parts fitted and all the through hole components and hardware in labelled bags.

I have been asked for a kit with the SMD parts unfitted. I have found that it is far quicker to solder paste a board, pick and place all the SMD parts then pop it in a reflow (toaster) oven, than it is to pick the SMD parts and put them all in bags. It also uses less resources as I'm not printing labels and using polythene or anti-static bags. So to say the least I am reluctant to supply an SMD unfitted kit.

Complete Case Kit

Remember!

The shop costs do not include any import or other taxes for where you live. These are yours to pay.

Built and Tested

I am also willing to completely build and test the board - with or without the case - please contact me for a cost.

Contact

Please contact me with any questions or enquires about ordering or postage.